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VORTEX

NERF Projectile/Blasters, Hasbro Toys

Vortex is project I worked on for Hasbro to develop a new, high-performance projectile and Launching mechanism for the NERF team.

 

At the time, NERF’s Dart Blasters had a performance somewhere in the neighborhood of 30 ft.

 

The design brief was for a disc-shaped projectile that would fire 60ft in a straight line... and pass safety testing. 

 

OVER 50 VARIATIONS ON MATERIAL AND GEOMETRY WERE TESTED TO ACHEIVE THE FINAL PRODUCT.

 

Tools/Skills- Solidworks, Testing/Design of experiments, Data acquisition & analysis, Asia vendor management

THE FINAL DISC DESIGN SURPASSED THE PERFORMANCE GOALS OF "60 FT IN A STRAIGHT LINE" BY ALMOST TWICE THAT.

 

SAFETY CONSIDERATIONS, REIGNED IN THE PERFORMANCE BACK TO 60 FT.

VORTEX BLASTER LINE INCLUDED THREE MECHANICAL DESIGNS, AND A FULLY-AUTOMATIC, BATTERY POWERED MECHANISM BASED ON A BASEBALL PITCHING MACHINE.

Demo video- VORTEX PRAXIS

Demo video- VORTEX NITRON

Demo video- VORTEX VIGILON

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